Our SAITO KNIVES Brand are proudly handcrafted here in Brisbane by Masaaki Saito, proprietor and in-house knife master. Here is the process of how our knives are handcrafted.
Firstly, the quality knife steels are outlined into desired shape for rough cutting.

These steels are annealed ( still soft before hardening process ) but still require sharp metal saw and create a big noise.

We work with sparks and fire whether hot day or cold.



The blades are then marked using a steel marker with our family name " SAITO " in Japanese Kanji.
This is one of the moments that 100% focus is needed as we can't remove and redo if the logo is marked unevenly.
This is one of the moments that 100% focus is needed as we can't remove and redo if the logo is marked unevenly.

The stainless steels blades are then heated to 1050-1090c for hardening.
( High carbon steel around 750-800c )
The heat treatment determines the blade characters like hardness, brittleness and edge retention so this is definitely the most important part in knifemaking.

This is a shot after all the heat treatment process.

We straighten before and after the heat treatment to get them straight and extra care is put not to crack or snap them from hammering too hard.


The angles depends on the purpose of the knives used for and creating right angles is another most critical part as it determines the cutting performance.
Many makers make steep angled bevels near the edge to save the time but we spend a great deal of time to taper the blade from high up towards the spine so they cut smoothly and effortlessly.


We don't use pre-made handles for our range and each handles are made here from scratch.


These unique handles give you amazing feel in your hand when gripped and add a style to your kitchen.


Knives need to be sharp and cut beautifully without a catch or slips.
We hand-sharpen every single knife using various Japanese whetstones for superior cutting experience as we know that if they don't cut well, the knives are useless no mater how beautiful they are.

Nicely finished stainless steel Bunka knives with Rosewood handles to be packed and sent to our customers.
Hope they work hard at their new homes and the customers love them!